ATS ELGi Products

Flatliner

The Flatliner is a complete system for repairing body panels. Work can be performed from outside without having to remove internal parts. It significantly speeds up work time and
allows repair without replacing the part.

Applications

ATS ELGI Flat liners are suitable for all models of passenger cars -SUV and MPV and
repairs of new generation HSS steel

By eliminating the need to remove parts from the inside of the vehicle, the repair process becomes faster and more efficient. The Flatliner allows for the repair of body panels without
replacement, reducing the overall cost of repairs. It is compatible with different models of passenger cars, SUVs, and MPVs, making it a versatile tool for automotive repair shops.

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Flatliner system for repairing body panels

Wall Mounted Dust Extraction System

Twister – dust extraction are used in garages and in assembly line. The TWISTER is fixed to the wall by means of a supporting bracket and is normally connected to a jointed arm (Pinocchio series) or to a wall-mounted or fixed E.P. control unit by means of a pipe protected by a channel.
The unit is switched on and off by the two gate valves located below the control unit (wall-mounted, fixed or part of the arm).The hoses for extraction of dust from sanding machines or for internal cleaning of vehicles are connected to these gate valves.
When operating, the turbine located above the chamber extracts the dust produced during sanding of primers, resins or similar.The dust is then channeled via the extraction pipe into the chamber and, via the needle felt filter and cyclone, is deposited in the dust container Periodically, according to the type of dust or particles extracted and the frequency of use, the user must empty the dust container into the collecting bin.

Applications

  • Suitable for dry sanding applications in both garages and assembly line
  • Different arm lengths avaliable (6m , 7m , 8m)
  • High suction capacity – 100 m3/h
  • Articulated type arm
  • Automatic filter cleaning
  • 3 phase/1 phase socket available
  • FRL unit available
  • 2 air connections available
  • Ensures pollution free environment
  • Life time warranty on filters
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Portable Dust Extraction System

The ATS ELGI portable dust extraction system has numerous applications and offers several benefits to users. This device is designed to collect the dust produced during sanding and
store it in a container, which can be discarded at a later time. It provides a convenient way to dispose of the sanding dust safely without causing a mess in the surrounding area.

Applications

The dust extraction system is suitable for dry sanding applications in automotive body shops and garages. It effectively collects sanding dust, keeping the work area clean and safe.

It can be utilized in carpentry works and other industries to collect dust generated during sanding processes. It helps maintain a clean and healthy work environment.

  • A high suction capacity of 2.6 m3/min ensures an effective collection of sanding dust.
  • Automatic On-Off Motor feature saves energy.
  • Allows the simultaneous usage of dual sanders, enhancing productivity and efficiency.
  • The vacuum control can be adjusted as per requirements, providing flexibility in dust collection.
  • A long-running filter, reduces the frequency of filter replacement and lowers maintenance costs.
  • Thermal Protection Device included ensures the motor does not exceed a maximum working heat of 125 °C, enhancing safety and longevity.
  • The maintenance costs are low and it ensures a pollution-free environment.
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Infared Dryer

Infrared dryers are an essential tool in body shops to achieve amazing paint job quality in a remarkably short amount of time. Unlike the traditional paint booth method where hot air is
blown onto the painted surface from top to bottom, infrared dryers use radiation to provide uniform heat distribution for a faster and smoother paint-drying process.

Applications

This equipment is ideal for use in automotive body shops, garages, and industrial settings. It can be used for drying putty, primer, paint, and clear coat quickly and efficiently. It is
particularly useful for single panel jobs, providing a reliable and effective way to speed up the drying process.

If you are looking to improve the productivity and efficiency of your workshop or garage, ATS ELGI Infrared Dryers are worth considering.

  • Usage of Short Wave Infrared Technology provides rapid and efficient drying of putty and paint coatings.
  • Features an Automatic Distance Sensor which enhances safety and helps maintain the quality of the finish.
  • LED Display provides clear and easy-to-read information, making it convenient to monitor and control the drying process.
  • Electronic Timers allow precise control over the drying time. This ensures consistent and accurate drying results.
  • The dryers offer digital power setting options, enabling precise control over the intensity of the infrared heat. This feature allows for customized drying based on
    specific requirements.
  • A hydraulic lifter included in the dryers, allows for easy adjustment of the height and position of the drying lamps. This feature enhances flexibility and accessibility during the drying process.
  • The dryers are designed to rotate up to 300 degrees, allowing for even distribution of heat and thorough drying.

The dryers can efficiently dry putty and paint coatings in as little as 5 and 10 minutes, respectively. They are built with reliable components, reducing the need for frequent
repairs or replacements. With their fast drying capabilities and efficient features, ATS ELGI Infrared Dryers allow for quicker turnaround times and increased output.

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Plasma Cutter

Plasma cutters are commonly used in body shops to cut through metal precisely. This cutting process involves the use of an electrode, which is in contact with the job and creates
an electric arc. The arc heats the air, transforming it into plasma, which can effectively cut through the metal.,

MM Agencies, located in Chennai, serves as a distributor for ATS ELGI plasma cutters.

Applications

  • Plasma cutters are designed to be compatible with various models of passenger
    cars, SUVs, and MPVs, making them versatile for automotive applications.
  • Suitable for cutting and working on sheet thicknesses ranging from 6 to 8 mm.
  • Inverter technology provides enhanced efficiency and precise control over cutting
    operations.
  • Equipped with a power factor correction device, the equipment optimizes energy
    usage and improves power efficiency.
  • Features a pilot arc that allows for cutting painted or coated metals without
    interference or damage to the surface.
  • It is capable of performing cutting operations on superimposed thin sheets, enabling
    efficient and precise removal of damaged parts.
  • Safety systems on the torch and pilot arc start without high frequency ensuring safe
    operation and reducing the risk of accidents or damage.
  • A post-gas function helps cool down and protect the workpiece after cutting.
  • A 4-meter-long P25 torch, provides comfort and flexibility during operation.
  • Thermostatic protection safeguards against overheating and extends the lifespan of
    the equipment.
  • ATS ELGI Plasma cutters are designed to be energy efficient and cost-effective
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Plasma cutter for passenger cars

Inverter MIG -MAG Welders

MM Agencies provides ATS ELGI Mig Mag Welders, which are renowned for their exceptional performance. Inverter welders have gained significant popularity due to their
superior welding power and energy efficiency. They offer a compact and lightweight design, making them highly convenient.

Applications

The ATS ELGI Mig Mag Welders offer a wide range of applications, including welding steel, stainless steel, and aluminum. They are well-suited for use in automobile body shops,
garages, and various industries. These welders are particularly effective for welding cut- open body panels and joining body parts together. Additionally, they can perform spot
welding in areas that are inaccessible to regular spot welders.

  • The control system of the unit is specifically designed to provide precise adjustment of the arc length, allowing for fine-tuning as needed.
  • It is equipped with a power factor correction design, ensuring efficient energy usage.
  • The inclusion of a high-quality torch guarantees a flawless finish in welding applications.
  • The unit supports wire reels weighing up to 5 kg and with a diameter of 300 mm, providing convenience and flexibility during operations.
  • Both the wire feeder unit and cylinder stand are included as standard components, offering added convenience and functionality.
  • The unit also features an automatic setting of welding parameters, simplifying the setup process therefore consistently delivering high-quality welds.
  • the unit is compact and lightweight, making it easy to transport and use in various working environments.
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Inverter MIG -MAG Welders machine

Transformer MIG – MAG Welders

MIG MAG Welders are also known as Metal Inert Gas Welding or Metal Arc Gas Welding. This welding process involves the use of a continuously fed wire electrode to create an arc
and provide filler metal. Shielding gas is employed to protect the weld from atmospheric contamination and oxidation. These welders are specifically designed for welding various
materials such as steel, stainless steel, and aluminum.

Applications

They are suitable for welding body parts of all models of passenger cars, SUVs, and MPVs. They are particularly useful for welding cut-open body panels and for butt-welding body parts
together. Additionally, these welders can perform spot welding in areas where regular spot welders' arms cannot reach, providing increased accessibility and versatility in welding
operations.

  • The wire feeder unit, cylinder stand, and a high-quality torch are provided ensuring a flawless finish, convenience, and functionality.
  • The wire feed speed can be adjusted, allowing for precise control and customization.
  • The welder also offers the possibility to adjust the welding current and time, providing flexibility and adaptability to different welding requirements.
  • It is capable of supporting a 15 kg wire spool with a diameter of 300 mm, allowing for extended periods of uninterrupted welding.
  • ATS ELGI welders are portable, making them easy to transport and use in various locations and work environments.
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Transformer MIG – MAG Welders machine

Inverter Type Spot Welders – Prospot i4

Globally, automotive body shops are drifting towards the next-generation inverter-type spot welders. MM Agencies offers inverter-type spot welders that have high welding power with reduced energy consumption for the new generation of high-strength steel.

Applications

  • Suitable for all models of passenger cars , SUV and MPV
  • Supports new generation steels like Boron , AHSS , HSS , TRIP
  • High squeeze pressure of 420 daN
  • Automatic adjustment of welding parameters
  • Displays the delivered current after each spot
  • Double acting cylinder guns with wide spreading electrodes
  • Low weighing extension arms of C-pliers to weld hard to reach areas
  • Dual amp setting easy to weld high tensile steels with low welding current
  • High welding power
  • Low power consumption – saves cost
  • High duty cycle : improves quality and increases productivity
  • Spot guns are water cooled – increase productivity
  • Self aligning electrodes easy to change C arms
  • Variety of extension arms – easy accessibility to jobs
  • Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
  • Data Log feature : can manage and track weld history
  • Large LCD display – easy access
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Inverter Type Spot Welders machine

Transformer Spot Welder

ATS ELGI specializes in the production of quality spot welders. Spot welding is a technique
used to fuse metal surfaces by creating heat through the resistance caused by an electrical
current. This process is widely used because it provides a strong and reliable bond between
the metals being joined.

The energy level is carefully selected to align with the sheet's unique material
characteristics, thickness, and electrode type. Insufficient energy when welding metal can
lead to a substandard weld or might not even liquefy the metal. It is crucial to provide
adequate energy to ensure a high-quality weld. Applying too much energy will melt too much
metal, eject molten material, and make a hole rather than a weld.  ATS ELGi spot welders
make the process easy and reliable.

Applications

Spot welders are widely used in the automobile industry. They provide a strong and reliable weld and are suitable for all models of cars. Other common applications of spot welders
include sheet straightening, screws and rivets welding, and stainless steel sheet metal welding.

  • The digital control unit is based on a microprocessor, offering enhanced capabilities. It incorporates a double program that allows independent utilization of two functions,
    namely the Gun and Spotter operations.
  • The inclusion of a pneumatic locking gun ensures impeccable clamping and accurate spotting. Additionally, the welding cables provided are highly flexible, enabling easy
    maneuverability during operations.
  • The welding current can be adjusted according to specific requirements, allowing for optimal performance.
  • This unit is capable of welding up to 3 x 3 mm sheet thickness, thanks to its higher welding current, which effortlessly handles thicker sheets.
  • Increased clamping force ensures superior welding results.
  • Improved accessibility to welding parts enhances efficiency during welding processes.
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Transformer Spot Welder for Stainless steel sheet metals spotting

Plastic Fusion Fully Loaded

In body shops, plastic bumpers are commonly repaired instead of replaced to save costs. The Plastic Fusion Fully Loaded system can be used to fuse and repair damaged plastic
bumpers effectively. It ensures strong and durable connections, allowing technicians to restore the bumper's structural integrity and appearance.

Uses of Plastic Fusion Fully Loaded

  • Interior Component Repair: It repairs and restores damaged door panels, center consoles, and dashboard parts by fusing the damaged areas, extending the lifespan of interior
    components, and maintaining the vehicle's aesthetic appeal.
  • Plastic Welding: The system performs precise and strong plastic welding, joining parts and
    reinforcing weak areas. It effectively repairs cracks, splits, or breaks in plastic components.
  • Custom Fabrication: The system enables fusing plastic materials for custom fabrication
    projects, allowing the creation of unique body kit components or modifications to existing
    parts, achieving seamless integration with the vehicle's body.
  • Structural Repairs: These play a crucial role in repairing and reinforcing plastic structural
    elements, such as support brackets or reinforcements. The system ensures reliable fusion,
    restoring the original strength and integrity of the component.

Applications

  • Bumpers
  • Grills
  • Head light repair
  • Integrated staples
  • Adjustment of power settings for different hard plastics
  • Different staples for reinforcing plastic
  • High profitability – avoids replacement by repairing plastic parts
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Plastic Fusion Fully Loaded